Green Plains - Earnings Call - Q3 2020
November 5, 2020
Transcript
Speaker 0
Good morning, and welcome to the Great Plains Incorporated and Green Plains Partners Third Quarter Earnings Conference Call. Following the company's prepared remarks, instructions will be provided for Q and A. At this time, all participants are in listen only mode. I will now turn the conference call over to your host, Phil Boggs, Senior Vice President, Investor Relations and Treasurer. Mr.
Boggs, please go ahead.
Speaker 1
Thanks, Carmen. Welcome to Green Plains Inc. And Green Plains Partners third quarter twenty twenty earnings call. Participants on today's call are Todd Becker, President and Chief Executive Officer Patrick Simpkins, Chief Financial Officer and Walter Cronin, Chief Commercial Officer. There is a slide presentation available, and you can find the presentation on the Investor page under the Events and Presentations link on both corporate websites.
During this call, we will be making forward looking statements, which are predictions, projections or other statements about future events. These statements are based on current expectations and assumptions that are subject to risks and uncertainties. Actual results could materially differ because of factors discussed in yesterday's press releases and the comments made during this conference call and in the Risk Factors section of our Form 10 ks, Form 10 Q and other reports and filings with the Securities and Exchange Commission. We do not undertake any duty to update any forward looking statement. Now I'd like to turn the call over to Todd Becker.
Speaker 2
Thanks, Phil, and thanks, everybody, for joining the call this morning. For the quarter, we reported a net loss of $34,500,000 or $1 per diluted share. This loss included a $13,800,000 noncash tax adjustment related to charges in our deferred tax assets. Without that noncash adjustment, the net loss would have been much narrower or closer to $0.60 a share. More importantly, we are free cash flow positive for the quarter, including another strong quarter of cash distributions from Green Plains Cattle Company.
We reported $8,800,000 in adjusted EBITDA for the quarter, and our consolidated crush margin was $08 a gallon, which included almost $06 a gallon of negative absorption from plants that were shut down due to regional market conditions, Project 24 upgrades and normal scheduled plant turnarounds. Our plants that were operating earned almost $0.14 a gallon consolidated crush margin as the completed Project 24 upgrades helped improve the whole portfolio. We look forward to the completion of all of our upgrades, which reduced plant downtime that affected this quarter. Another impact to Q3 was the movement of sales from this quarter to Q4 and Q1 of industrial alcohol from New York, Nebraska as customers elected to wait to receive USP grade alcohol as our upgrade is almost fully completed. This not only solidified our sales book, but expanded it as well.
I'm happy to report that we have begun to make USP grade, but not just at the maximum rate yet. We expect to achieve full rate by late December. When we take all of this into consideration, Q4 is looking to be better than previous quarters based on current market conditions, higher operating rates, less negative absorption and the completion of York's upgrade. We are trying to do what we can to lock down the quarter with a more active hedge program. So as you can see, there's a lot of noise in our numbers, generating free cash through all of that is what we are trying to accomplish as we achieve our path to 2023.
Let me take a minute to review the accomplishments on the total transformation that we have achieved over the past few months, including enhancing our liquidity, which we expect to help accelerate our transformation. We were excited to close on $75,000,000 protein financing with MetLife during the quarter and continue to have ongoing discussions with additional parties to finance the balance of our protein initiative. We believe this will result in more financing alternatives than we have seen in the past and secure our path to transforming our platform. As we recently announced, we also sold the remaining 50% interest in our cattle business for $80,000,000 While we strongly believe in the future of this business, we are utilizing this capital to invest in a more accretive and predictable earnings streams. When combined with the $75,000,000 MetLife financing as well as the estimated $56,000,000 tax refund we expect to receive from the IRS in the near future, we expect to have over $200,000,000 in incremental liquidity to fund the protein build out.
Including our strong cash position, you can see we're in great shape financially, maybe the best shape in years. Our term debt limited to our convertible bonds and some project based financing. And with that said, we are basically net term debt zero. In addition, other than security for our MetLife loan, none of our assets are encumbered or used as any collateral for any financings. During the third quarter, we were also pleased to break ground on our Wood River ultra high protein project as our second installation, and we are excited to have them join Shenandoah in producing value added ultra high protein upon its expected start late Q2 twenty twenty one.
We have also announced that we have chosen Obion, Tennessee location to be our third facility to receive the FluEquip MSC technology, which will bring our total capacity with FluEquip's technology of over 200,000 tons of ultra high protein annually. We want to thank the state of Tennessee, the Governor's office who have motivated us to finish to do this project and we will continue to work with them to get this up and running as quick as we can. At an estimated initial $0.15 to $0.20 a gallon uplift, we will be adding 45,000,000 to $60,000,000 in incremental EBITDA from just these three locations. Obion has been one of our best and most profitable locations over the years and this technology will firmly cement it as a top performing biorefinery, if not the best performing in our company and the industry. The $60,000,000 Obion project is expected to come online by the 2021.
We are also announcing that we are further upgrading our York location to alcohol purities above USP. While we expect York's USP project to be completed in the fourth quarter and have several customers excited to take that product, we believe that we needed to take the next step. We have contracted with the Fluequip again to upgrade the York location to produce Grain Neutral Spirits or GNS, which firmly establishes that location as a long term participant in various high value alcohol markets. Our Mount Vernon location is well underway with its Project 24 upgrade and is expected to be complete in the 2021. We have also received word from the State of Illinois that our Madison location should receive its permit soon, allowing us to proceed with Project 24 upgrade at that site.
Given the success we have seen at our other location, we anticipate meeting or even beating our platform OpEx target of $0.24 a gallon by the second quarter of twenty twenty one when Project 24 is complete. So as you can see all these initiatives, we are continuing to execute on our strategy and are adding speed to our escape velocity to transform this company and lessen the reliance on the ethanol crush. During the quarter, we produced approximately 189,000,000 gallons of ethanol, which put us at a 67% utilization rates. Margins have mostly been contained at the spot market and remain inverted in the future. The weekly EIA data has been neutral to supportive towards margins as production has maintained levels below 950,000 barrels per day range until this week, while inventory stocks have been consistently around 20,000,000 barrels.
This stock number supports positive spot margins as well, but the weekly numbers are something we are watching closely. Green Plains Partners continued with stable operations protected by a long term minimum value commitments in place and benefit from the rate adjustment that went into effect in July. During the third quarter, we began to amortize the term loan we put in place in June and paid down $12,500,000 of bad debt. Now I'll turn the call over to Patrick to review both Green Plains Inc. And Green Plains Partners' financial performance.
I'll then come back on the call to talk more specifically about our ongoing initiatives to transform the company through our GNS alcohol, protein and aquaculture initiatives and a little more on markets and policy in the election. Patrick?
Speaker 3
Thank you, Todd, and good morning, everyone. Green Plains consolidated revenues were $424,100,000 in the third quarter, down $208,300,000 or 33% from the third quarter a year ago, driven primarily by lower ethanol production run rates as compared to the 2019. For the quarter, our run rates were 66.8% of capacity compared to an 84.2% run rate for the prior year third quarter. The difference in run rates between years was primarily due to a combination of Project 24 upgrades and production adjustments for regional market conditions. Our consolidated net loss for the quarter was $34,500,000 slightly favorable to a net loss of $39,000,000 in the third quarter last year.
As Todd stated at the top of the call, this loss does include a noncash tax charge of $13,800,000 related to a valuation adjustment to our deferred tax asset. Adjusted EBITDA for the second quarter was a positive $8,800,000 up from an adjusted EBITDA loss of $13,400,000 for the same period a year ago. For the quarter, our SG and A costs for all segments was of $19,900,000 was $1,440,000 higher than the $18,500,000 reported in 2019. Adjusting for a onetime benefit of $1,200,000 in SG and A in 2019 related to the reversal of property tax accruals, SG and A for Q3 twenty twenty is generally in line with Q3 twenty nineteen. Consolidated interest expense for the company was $10,200,000 which was lower by $300,000 than the $10,500,000 in 2019 due primarily to a decrease in overall interest rates and slightly lower balances on our working capital lines.
On Slide nine of our investment deck, we present a summary of our balance sheet highlights. We had $226,000,000 of cash and working capital, net of working capital financing at the end of the third quarter compared to $288,000,000 for the prior year quarter. The net difference of $62,000,000 between Q3 twenty twenty and Q3 twenty nineteen is attributable mainly to a change of cash of approximately $72,000,000 primarily driven by our capital expenditure program with the remaining variance resulting from changes to net working capital financing. The cash and net working capital amount for Q3 twenty twenty does not include proceeds from the recent sale of our cattle business for $80,000,000 Our liquidity position at the end of the quarter consisted of 182,300,000 in cash, cash equivalents and restricted cash, along with approximately $349,800,000 available primarily under our working capital revolvers and delayed term loan. This amount also includes $4,300,000 available under the current credit facility of the partnership.
CapEx for the third quarter was $21,900,000 including $3,400,000 of maintenance CapEx, with the balance of $18,500,000 being allocated to growth capital primarily for Project 24 and our high protein initiative. Given support of the MetLife loan agreement, we expect full year CapEx to be closer to the upper end of our guidance of $120,000,000 for 2020. This estimate includes $26,000,000 of CapEx spend related to our Wood River protein installation. The majority of Obion's capital expenditures for the announced protein technology installation will occur in 2021. For Green Plains Partners, we had 189,600,000 gallons of throughput volume at our ethanol storage assets during the quarter, which was down 49,000,000 gallons or 21% from the 2019 as a result of lower production rates at Green Plains plants.
However, as a result of the minimum volume commitment contracts of Green Plains Trade, the partnership built Trade Group for 235,700,000 gallons of throughput. Accordingly, the partnership reported an adjusted EBITDA of $13,900,000 for the quarter, up slightly from the $13,300,000 reported in the 2019, mainly due to a 6% increase in throughput rates charged by GPP offset slightly by other ancillary costs. For the partnership, distributable cash flow was $11,300,000 for the quarter compared to $11,100,000 for the same quarter of 2019. On a last twelve month basis, adjusted EBITDA was $53,700,000 distributable cash flow was $45,200,000 and declared distributions were $19,800,000 resulting in a 2.28x coverage ratio. The coverage ratio was 3.97x for the third quarter.
Our coverage ratio excludes any adjustment for the $12,500,000 in required principal payments amortized during the quarter. Now I'd like to turn the call back over to Todd.
Speaker 2
Thanks, Patrick. So our total transformation plan is executing on all cylinders right now and has a multipronged approach. Our goal to achieve $0.24 or below of operating cost per gallon at expected utilization rates is within reach and we anticipate hitting that mark during the first quarter even before all the projects are done. Second, we have been focused on the high grade alcohol market. We have been able to quickly adapt our York production facility to service high quality customers such as Lysol and have continued to ship product during the year with strong contributions to our results.
While there has been some shipping delays, once our USP upgrade is complete, we expect customers to quickly execute on existing open contracts. Additionally, our Wood River USP upgrade is now anticipated to be finished during the 2021. Even more important is an upgrade to GNS at York. Because of the design and quality already in place with the existing plant, the USP upgrades are using some of the equipment from Hopewell as well, we believe we can quickly get all the way to GNS opening the door to additional markets. We believe this will be an important step as it is clear to us that higher quality alcohols produce longer term offtakes and better customers.
Third and most importantly is our strategy to upgrade our biorefineries to produce sustainable ultra high protein at each of our locations. In a year where soybean carryouts are shrinking and protein prices are screaming, we cannot move fast enough as this has been a twenty year trend of protein demand growth that is beginning to accelerate. In fact, this may be a record year over year growth in demand and the risk is truly there won't be enough. Even with our Obion announcement as the third location, don't be surprised if we are quickly back to announce additional locations as we seek ways to accelerate the rollout. Once Obion is complete, we will be capable of producing over 200,000 tons annually, generating 50% or greater protein levels.
We are very happy to announce that we are almost sold out of Shenandoah's 2021 production to the pet food space and continue to work with customers in pet, aquaculture and dairy to take the remaining production over the next few weeks. What we are producing is a better and higher protein with very unique amino acid profiles and yeast characteristics than others are producing in the space. More importantly, our fiber and fat content is low, which is extremely important in the pet and aqua space. So that means all protein is not equal and ours certainly has an interesting advantage we learn about every day. There's a lot of confusion out there, but I can tell you our customers are not confused.
We are already establishing Shenandoah and Green Plains as the go to company for the highest quality control, quality assurance and lastly, consistency and quality of the product. We don't believe we will ever commoditize what we produce. We have completed several aquaculture trials at our world class Aqua lab in Shenandoah and has seen very interesting results in taste and rate of gain. We are starting several more as we speak for ourselves and customers who are also using our lab for trials. In dairy, we have very interesting amino acid profiles that have proven to increase milk yield in studies already.
That's on top of the yeast benefit in our ultra high protein products. Finally, we have inclusion in all veg animal feeding diets as the consumer is tired of seeing animals being fed to animals, and our high protein products will help solve that dilemma, which brings me to our partnership with Novozymes and now Hayashikani that are going to distinguish our protein production from competing technologies and other proteins. We believe we can move quickly to higher protein purity levels and even more important added nutritional upgrades unmatched by other technologies and producers. This all adds to our confidence that we are on the right path to transform the company and lessen the reliance on traditional ethanol economics. An additional benefit that often goes overlooked is that the protein production from the fluid cooks process also increases corn oil capacity by an additional 50%.
As a result, we could see our platform capacity increase from about 300,000,000 pounds of corn oil production to over four fifty million pounds. Much of our corn oil is sold as a low carbon feedstock into the renewable industry. And with the growth in that industry, we believe there is plenty of demand for additional corn oil in the market, which can lead to an uplift and additional margins as a result as we are not just going to give this away and watch those markets earn outsized returns on one of the lowest CI score feedstocks in the market, even lower than soybean oil. For your information, corn oil is 27 to 30 CI and soybean oil is around 53 to 54. I believe this is not being paid attention to from a Green Plains valuation perspective.
If you look at the margin per gallon that renewable diesel producers are achieving in the back of our feedstock, when we produce over four fifty million pounds or almost 60,000,000 gallons of low CI feedstock, that is a future opportunity of its own. Lastly, I want to touch briefly on how our recently announced Hayashi Kanye partnership validates and supports the long term direction of providing sustainable high value proteins and novel ingredients to support the growing global demand in human and animal nutrition. Last quarter, I talked a little about our wholly owned Optimal Aqua venture and how our ultra high protein can serve as a high quality ingredient delivery mechanism. Partnering with Hayashi Kanye proves just that. In trials already, we have seen our ultra high protein product in combination with Hayashi KanI technologies provide potential aqua feed solutions that meet the specific needs of RAS customers challenged by their species selection, water quality and infrastructure, allowing us to better tailor products for improved feed conversion ratios and better, cleaner tasting fish and seafood consumer products.
Additionally, we believe our protein will ultimately find its way back into additional markets through Hayashi Kani as well. So what does all mean? We are focused on 2023 for our completion of our transformation. While that is a few years away, time goes fast and we continue to see real proof points of this happening. With that said, we will define what that means in baseline 2023 earnings for Green Plains.
When protein upgrades are completed, we will be producing over 700,000 tons of ultra high protein with a baseline earnings at 50% protein of 150,000,000 to $200,000,000 of baseline EBITDA. That is on a capital investment of approximately $400,000,000 to $450,000,000 Add on top of that York and Wood River USP GNS production of 75,000,000 gallons a year at a historical $1 to 1.5 premium per gallon to fuel grade, that would equate to 75,000,000 to $110,000,000 of additional baseline earnings. On top of that, of course, is our Project 24 benefit of approximately $80,000,000 per year. But even with a zero baseline ethanol margin, we could achieve $225,000,000 to $330,000,000 baseline EBITDA before you even add the fuel margin on top of that. Even more exciting to these numbers is the fact that we are producing higher protein purity already, which only increases these numbers.
For example, we believe when we hit 55% protein, this adds another $70,000,000 to $100,000,000 in earnings over the 50% protein baseline. At 58% protein, another $170,000,000 over the 50% baseline. And at 60% protein based on the current market for 60% protein products such as fish meal, an additional $370,000,000 over the 50% baseline. These are based on additional markets that are trading today and all of this is outlined in the slides in the deck. I will give you an example.
At 60% protein, if you use $1,200 a ton replacement cost, that is over $1,000 a ton premium to traditional distillers grains today. For each $100 a ton, that equates to a $06 a gallon uplift to margins or almost $0.60 a gallon total uplift in total margins at 60% protein. That is not pie in the sky. We have the capability today as we speak to mechanically produce 54% protein at Shenandoah and in fact have produced on average of over 52% mechanically separated only protein already over the past three months. The importance of our partnerships with everyone from Novozymes to Hiashikani to our exclusive pet food relationships all give us confidence we can produce unique value added ingredients as it's not just all about the protein that will transform our earnings power of Green Plains.
And we are working on other partnerships as we speak and we'll be excited to announce each one of them as we complete them. We are thinking very differently about this and expect to achieve escape velocity up the J curve that we've previously discussed with you. Finally, on this topic, think about what is happening. If you look at traditional processing that is taking place at corn wet mills, these plants owned by some of the biggest agribusiness and food companies in the world, they produce over 200 products from each kernel of corn. A traditional dry mill for perspective produces three ethanol distillers grains and corn oil.
What we have discovered is how to isolate a high protein fraction from the corn kernel giving us a real fourth product with significant value and now USP and GNS alcohol giving us five and six. Only 194 other product opportunities exist for us to go after and when we are done with this one. We can pick and choose the next highest value in the corn kernel and I can assure you there are companies and technologies that will emerge from this thought process and we expect to be one of the leaders pursuing this path. I'm sure nobody has put it this way before as a focus, it's always been on ethanol, ethanol, ethanol, but I think there's a dramatic shift coming to the dry milling industry. Once again, our employees continue to inspire my confidence in our transformation path.
But I invite all of you to come see what is happening in Shenandoah, York or Wood River, and you'll get a complete view of where we're heading across the whole platform. Thanks for joining the call today, we can start the Q and A.
Speaker 0
Thank Our first question is from Adam Samuelson with Goldman Sachs.
Speaker 4
Yes, thank you. Good morning, everyone.
Speaker 2
Adam. How are you?
Speaker 4
I'm good, Todd. So a lot of ground that was covered in those prepared remarks. And maybe I'm just trying to
Speaker 2
think
Speaker 4
through the EBITDA layout that you provided here. And so I want make sure that I had those numbers right. $400,000,000 total capital investment to reach that kind of 2024 run rate earnings. As you think about kind of the value uplift on the high protein side, what do you think the upper limit like where can you be clear where you are today in terms of both technology, in terms of production, in terms of sales and where you have very clear line of sight between on the technology and customer formulation in terms of value realization?
Speaker 2
Yes. So where we're at today is obviously Shenandoah is now producing at full rate. We spent took us about four months start up. We think Wood River will take us about a month. So it takes a little bit longer as we're just learning how to use the system.
Where we're at today is mechanically before we even kick in other relationships, we're producing an average of 52% to 53% protein as high as 54% protein. What's really important is what I said in the call was the fact that we are almost sold out for 2021 out of Shenandoah. Our pet food relationships are beginning to reformulate around these products and are starting to accelerate the demand, and we've seen that already. So while we're very excited about that, that's only one of our addressable markets. But actually, I think we're seeing more and more companies potentially start to reformulate around our products.
Our product is different than products that others are producing as well because of our protein purity, but also because some of the other characteristics. So we focus on quality, quality, quality, but we are also innovating with these customers using our relationships with Hayashi Kani and Novozymes as well. So we see the path which is when you think about the how the value chain works, it's obviously human nutrition first, which we don't think will hit right now, but there is an opportunity for that at some point in the future. But then it goes to pet food, aqua and then everything below that. So we're not even exhausting the aqua space and being sold out in one plant.
And we think when we bring on the second plant, we'll probably hit the continue to sell out to the pet market and maybe a little bit more into aqua. But we are also seeing a lot of interest in dairy as well. It's really just a function of what is the substitution that your product is being used for. For example, in our dairy customers, they're going to formulate around the level of protein, the level of yeast, the level of fat and the level of fiber and then the amino acid profile. So we're not when you first talk to a dairy, for example, they think, oh, I'm just going to substitute for a traditional distillers grains.
And then they look at the product and then look at themselves and say, no, this could be substituted for a blood meal, it could be substituted for other very high value corn gluten meal type products. So we're very excited about that. We're starting to see that as well in dairy markets. And it's all about level of protein and how to reformulate. So all of these numbers that we're giving you are really just replacement products in the formulation.
I think in 2021, we'll be on a path to a higher protein consistent higher protein at Shenandoah. And our customers will formulate continue to formulate around those higher proteins and then you get paid for those higher proteins as well. So while you might sell a baseline protein of 50, there is scales above that much like you see in some of the wheat markets that you would formulate around as well. So we're very confident around these numbers. We're very happy that we were able to get the forward sales on the books for Shenandoah, the repeat sales as well.
And we're very happy to see customers starting to formulate long term around those products on the label. So as we bring on more, we believe every plant that we will bring on will have basically can be sold out if that's the way we choose to approach the market.
Speaker 4
Okay. And then if I could squeeze just one near term ethanol market question in. As we get into the winter and the slow driving season, do you kind of how do you see the supply demand relationship holding in methanol inventories ticked up have ticked up a little bit off the lows, but aren't that bad yet? But how are we how do we frame the supply demand balance and capacity utilization over the next three to six months?
Speaker 2
Yes. I mean, I think right now, we've probably seen the lows in the numbers on the EIA data for stocks and probably production for a little while as we get into winter driving. The interesting thing, though, is we're coming into the fourth quarter really still at a pretty narrow level of stock below 20,000,000 barrels. And while we expect probably over the next three to four months as driving May has historically slowed down, we would expect to see those stocks build. The only difference this year is that obviously with COVID, we continue to see draws almost on a weekly basis as driving demand continues to pick up in terms of just week over week year over year even in terms of people flying less.
But I think what's also important is what we're not seeing in the numbers, which we believe is the expanded blend rates that are taking place with E15 being rolled out in several states and even some of the demand that we're seeing increased from blends as well. And that's not inclusive of a little bit of a continued export program pace overall. And potentially, could pick up over the winter if China decides to engage once and for all on ethanol, which we only seen a little bit of inkling of that, but nothing I would make a bet on at this point. So I think overall, we probably go into winter like every winter expecting to see growth in stocks and probably an uptick in supply as well in terms of production as you run as plants that we're running are probably running more efficient and better with the cooler temperatures. So overall, but if you look at the data and you plugged it into the models, this data still supports a positive spot margin, but that's all we're really getting as an industry, maybe spot to twenty to thirty days.
And after that, you just have to wait and see what happens.
Speaker 4
All right. I appreciate all that color. I'll pass it on. Thank you.
Speaker 2
Thank you.
Speaker 0
Thank you. Our next question comes from Craig Irwin with Roth Capital.
Speaker 5
Good morning and thank you very much for taking my questions. So Todd, I love the slide number 10 from your presentation. It really lays out for us the progress over the next few years that we can expect. The difficult thing from our side is you didn't give us 2020. Can you maybe help us sort of sketch out what the 'twenty one increase is over 'twenty on an operating basis?
Where are we at with achieved savings on 'twenty four? The base USP and then different protein and USP upside potential. Can just share the numbers with us now, so we see sort of the step up sequentially moving into 'twenty one?
Speaker 2
Yes. I mean, I think we're going have a stronger finish to the year based on at least the spot ethanol margin running at higher rates, moving some of our alcohol sales, high quality alcohol sales from Q3 to Q4 and Q1. That market has certainly changed over the last six months from really aggressively taking the low B grades and a lot of those products that we saw probably didn't make it to market all the way through us increasing our quality of alcohol. So I think we're still going to have a stronger finish. On paper today, it would definitely be our best quarter and could be a very good quarter for us.
Again, we don't want to give some very specific guidance except to say that it's definitely trending higher and it comes through the final executions of our high quality alcohol. Our protein, we still continue to have a good protein margin as well. So I mean, I think that we'll finish the year strong. I think when we look at the baseline going into baseline 2021, you can see that we're predicting some of the Project 2024 upgrades that come through. And that's at a zero equivalent margin, and we'll just take the upgrades as the baseline margin.
We've got on top of that just a baseline USP at $1 premium, but the market is higher than that. We know that and the USP upside is beyond that. The market is even on the higher side of that today. But there's a lot of USP coming on. So we're going be conservative in our estimates going forward on predicting what high quality alcohols will be until we fully go to GNS, which we believe that at that point we can get longer term, even longer term contracts on.
But there's too much USP, I believe, coming on to the market. But from a standpoint of us getting there very quickly with York, because we already made 80% of what we shipped out of York was already USP grade, but the other 20% just didn't make it. So we would not sell USP as a company, while others would take the risk and do that and sell a lower quality and we weren't willing to substitute and take the risk of that. So it doesn't take much to get to the final stage of that. And even GNS, York used to be a beverage grade facility anyway, so we're just putting it back in some of that technology.
So it doesn't take very much to get back to you at GNS. But I think that's the long term way you have to go with all of your product. I don't believe that I think USP will be the old B grade and G and S will be the old USP grade. And I think that's how the market is going to go. And so we're also seeing a lot of customers that, again, initially we saw delays in shipments because of the buildup in some of the stuff that was being sold into the consumer markets.
But now we're seeing a lot of that clear the shelves and potentially stabilizes demand back to a better level. And then from there on top of that obviously is if we get premiums over 50% pro to 53% to 54% to 55% as we continue to finally start to execute on some of our other biotechnology upgrades. And obviously, Ahashi County partnership is very important. So I think what we've laid out is a small contribution from ethanol, a baseline contribution from alcohol, a good contribution from protein as we're rolling it out. But even more importantly than that, obviously, there's other parts of our business like our agribusiness segments and others that have contributed as well.
So we just wanted to kind of lay out what like for like would be year over year uplift. And I think we'll finish 2024 stronger I'm sorry, 2020 stronger. Again, lots of moving pieces. Corn market starting to rally a bit, but ethanol is keeping up with it. So correlations are still high.
And if we can and I think just the stocks number is something we have to watch. If the ethanol industry increases production significantly or build stocks significantly, obviously that could pressure margins. But at this point, we still have a spot margin available to us. In addition, we're also seeing, Craig, an uplift in distillers' corn oil values, DCO values into the diesel and biodiesel and renewable diesel markets. We are not willing to forward contract at this point at the same level as we were.
We believe the market will continue to move higher for that product. Our product is very important and especially with some of the start ups that are happening around renewable diesel. And when somebody is earning over $2 a gallon on a product that we're selling because our CI score is so low, we're going be very stingy with who and what we sell and how far we go out on as well because there's other ways to skin that cat. So I think we'll just we'll watch those markets as well.
Speaker 5
Great, great. So then high protein, can you maybe describe for us the breadth of feed trials that you're doing right now? You know, I know you have your own sophisticated aquaculture lab at Shenandoah and that they're doing great work to help educate your customers and show, you know, quantitatively what HyPro can do. But where do we stand right now as far as active trials and potential trials for products you're developing with Novozymes and other partners? And, you know, what's the body of work we need to see before some of these large potential customers start bidding much higher prices than what we've seen?
I mean, is there are there specific milestones you can share with us that we should look for?
Speaker 2
I think we're going to do a lot more of that in the next several conference calls as we continue to get the results. We have ongoing ACQUA trials today. Thus far, every all the trials both commercially at customer sites as well as in our lab have proven successful in terms of rate of gain, taste, texture and things like that using Hi Pro alone or as well as Hi Pro combined with our partners' technology. We've seen better fillet colors already in terms of what we're getting out of a traditional aqua diet by using high protein, ultra high protein that we produce in Shenandoah. We already are seeing that.
Customers are seeing that. They're already seeing better taste profiles. We'll get much more deep into the technology side of the business in the next several quarters. In Q1, we are starting palatability trials, continued our increases in palatability trials for pets, because I think this product will get fully the first several of our plants could fully stay into the pet food market. And they're really trying to innovate and reformulate around this product, especially as we move into
Remember, this is a yeast product. While we talk about protein, this is 25% yeast. So we're really feeding it for yeast, a dried distillers yeast, inclusive of ultra high protein. Beyond that. We're going to have our first yeast for Aqua in the second quarter.
That's going on. We continue to work with every single one of our partners, whether it's dairy, whether it's Aqua, whether it's pet on innovating around these products. And what that really means is that it's not just going to be around levels of protein. We can sit there with a customer today with our partners from Novozymes especially in Hashikani and go to a pet food customer and say, what characteristics do you need so that increases palatability or increases gain or it those type of things. And so while people look at Novozymes and say, Novozymes is just going to help you increase protein levels.
That's very shortsighted. I mean, today, we're already mechanically able to produce 54 and working with our partners at Fluid Quip, we believe we're going to be able to mechanically increase before you even have to worry about enzymatic increases at all. And so really it's about now bringing in the Novozymes library on top of that to help our Aqua and our pet customers develop and formulate products that and we can also innovate with them. And I think that's really where you start to think about the transformation of Green Plains. Look, if you think about a wet mill, as I gave you the example, they still make ethanol, but nobody really cares about that.
It's just a product that they make because they have the other 199 products that they make are all very high value products. And I think that's where we're going to head in dry milling over a long period of time. Not everybody is going to adopt this. It takes a lot of capital and it takes a lot of commitment. I mean you just can't roll out ultra high protein without having nutritionists, without having sales teams, without having marketing, without having innovation, without having partnerships like we've announced and more that are coming, I can assure you.
So I think we're really on a path. Look, in the meantime, we are transitory. You saw it last quarter. We ate a lot of negative cost absorption. I think we'll eat a lot less this quarter.
In fact, I know we will. Going into 2021, as we continue to roll out Project '24, our negative absorption continues to go down. We really want to get Madison started back up. But we state of Illinois is going to give us our permit to get Project 24 done and we haven't been running that plant. We're still looking at our total portfolio to say is there things we would swap out and even within our portfolio as well, things that don't really fit.
And there is still a market for ethanol plants. I can tell you we've seen active participation in a more active participation in the long term thinking about ethanol. And I don't think anybody is transacting at this point. But if you think about even ethanol's contribution to renewable diesel, there's a of potential partnerships that are going to take place there as well. So look, as I said, we are transitory.
It's going to take a little while. We're going have a lot of noise. We are in some of the best financial shape we've ever been in. I think we'll have plenty of access to capital that we will need to build out the rest of this high protein and we continue to talk with partners on that. And I think we're on a really good path, notwithstanding the fact that we're going have noise in quarters like this.
But if you think about this quarter, what's the most important thing? We generated free cash flow. You can look at all the numbers or accounting numbers, in a quarter like that, we are positive EBITDA and cash flow positive.
Speaker 5
That's a good place to be. Well, on execution in the difficult environment, and we look forward to the HiPro progress and all the other initiatives. Thanks.
Speaker 2
Thank you.
Speaker 0
Thank you. Our next question comes from Ben Benveneau with Stephens. Please go ahead.
Speaker 4
Hey, good morning, everybody.
Speaker 2
Good morning.
Speaker 4
I've got one short term question and one long term question. On the short term question, the zero six dollars of negative absorption, you called out three buckets of the scheduled maintenance, the Project 24 upgrades and the regional market conditions. Any way that you can size those within the $06 And then Todd, you kind of teased this in the last answer. But how much of that $06 should we expect to linger in the fourth quarter? Or is it all going away?
Speaker 2
Yes. I'll just comment on and Patrick will comment on more of that. But one thing I think we also missed is some of our quarter was impacted by the role of our high quality alcohol from quarter to quarter. I think that was part of it. But I'll let Patrick talk about the other three buckets.
Go ahead, Patrick.
Speaker 3
Yes. I think, look, generally, as you break down the absorption, two thirds of it is plants purposely offline relative to market conditions, a third of it relative to Project 24. However, when you think of that other two thirds, remember, those plants will actually get Project 24. So if you're thinking about it in terms of future, those are plants that actually would have been on that negative absorption would not have been there had they had Project 24, which in fact they will. So it's a little bit of chicken and egg.
I mean, if you just look at the strict numbers with respect to Q3, that's the breakup. But when you think about actually layering on Project 24, that negative absorption effectively goes away in 2021.
Speaker 4
Got it. Okay. My long term or intermediate term question is as it relates to HyPro and the financing of these projects. Just based on the current pace, which has been a solid pace of getting these projects up and going. It seems like you could kind of get to self funding by mid or late twenty twenty two.
Is that too early? Is that a realistic timeline? How are you thinking about the threshold at which you start to be able to self fund these projects?
Speaker 2
I think we'll yes, if we go slower, we could probably self fund the projects by the 2022. It also depends on the protein price. If we move up the J curve quicker, they sell fund quicker. But we want to build them quicker. I think our goal would be to get obviously Wood River done, Obion done and we want to get a fourth or a fifth even done in 2021.
So that would be five total done, try to do five the next year. And those probably kind of self fund themselves, but they will probably need some excess funding as well. So we want to move as fast as we can because the demand is so deep. Remember, the numerator for world protein demand is three twenty five million to three fifty million tons by the time we get there. That's the denominator.
That's what we believe the addressable market we will be able to go into. If Green Plains builds out their total platform, we're going to add 700,000 tons of supply total into a 12,000,000 to 15,000,000 ton growing market per year on a three twenty five million to three fifty million ton total addressable market. And so we can't build it fast enough. And our customers are telling us, you can't build it fast enough. You need redundancy and you need volume.
So to reformulate, you have to have volume and redundancies. And so we're talking to major feeders, major industry participants that they don't want 40,000 tons from Shenandoah. They want 250,000 tons a year. And they won't reformulate until you get volume and you get redundancy. And that's why we can't move fast enough.
So while we could certainly start self funding sometime in 2022, obviously, we want to be well under construction on projects five through 10 by the time we get there.
Speaker 4
Yes. Okay, great. Makes sense. Thanks.
Speaker 2
Thank you.
Speaker 0
Thank you. Our next question comes from Ken Zaslow with Bank of Montreal.
Speaker 6
Good morning, guys.
Speaker 2
Hi, Ken.
Speaker 6
So when you get through these projects over the next three or four years, what's the end game? Are you looking to just stay as is and just kind of run this and or expand or be sold? Like what is the end goal here as you develop you have a very concrete plan that has an end to it. And then what happens after that?
Speaker 2
Well, I think that's just to get you to all
Speaker 4
of
Speaker 2
our plants built out, but that doesn't include additional value added from Optimal Aqua as well. So I mean, we want to be an end to end solution for customers that are growing the growing demand in diets and protein around the world. I mean, we don't want to make we don't want to grow the fish necessarily, but we want to as we see the increase in inland fish production, they're going to need unique products to continue to innovate and what they do as well. So I think what you're seeing, number one, the question is how far do we go up the J curve on protein? And then number two, what products move on the next level of formulation?
So I mean Optimal Aqua, which we've talked about, is all about feed production, ingredient production and innovation, especially with the Hayashi Kanai partnerships. I mean, somebody needs to meet the challenges of RIS and there's not a lot of innovation that's taking place. In addition, has to meet the challenges of the fact that when you grow aquaculture systems inland, there's a taste challenge. And we believe that's the importance of our partnership with Hayashi Kani as well as Novozymes is that we already believe we have products to address some of those today. So while certainly you have to have your baseload of products and your baseload of earnings, there's addressable businesses beyond that which we're already starting to build with our partners.
So I think it's more of let's get this done first. And obviously on parallel path, we're building an ingredient production business as well and innovation business because you have to do both at the same time. Where it leads, if we can get all the way up to the top of the J curve and that that number obviously is very large. And on top of that, you can continue to innovate ingredients. I just think there's Ken, as you know and you've seen it in soy crushing, there's a big protein hole in the world today and there's not enough protein production in the next five years to meet it.
And you're seeing it play out this year as China steps up their purchases. You have a very good chance of having not very many soybeans left in The United States and maybe not a lot of meal left in the world to sell. And I think that's the if you think about it, there's not a soybean crushing plant isn't innovating the higher proteins like we are today. So we're not just filling the 48% protein gap that's existing and that's why soy crush margins have enjoyed the last five years of demand pull from protein and probably enjoy the next five years after that. We're innovating to higher proteins and you're not seeing that anywhere else in any other industry today.
And And getting
Speaker 6
my another question just short term. What percentage of the capacity do you think will not come back after we get through all this? I've heard a variety of answers and curious to see what your answer would be.
Speaker 2
Well, there's a lot of capacity that can still probably come back if the demand increases. And so if we get into thinking about the politics of what we're seeing today, there's a President today that is in office that favors the internal combustion engine, which I think is good for Green Plains and good for the Iowa farmer. And there's a potential President, if the other guy wins, that favors obviously EV, but I think also favors the low carbon fuel standard, which potentially means less gasoline, but more ethanol because what you're seeing today is ethanol is reducing CIs all over the place, whether it's through carbon sequestration, whether it's through what we're doing on Project 24, which we've already lowered our CI scores and less energy use, less water use or even our ability to supply renewable diesel with a very low CI corn oil. I think what we're seeing is that as the economies recover around the world and people drive more, there's still two fifty million internal combustion engines on the road and or more in The U. S.
And all over the world. And while EV is coming, I think depending who comes into office, it's all probably pretty good for ethanol demand longer, at least for the next three to five years in either party. But more importantly, I think what ethanol will become part of is potentially a California esque low carbon fuel standard movement, but albeit that is an expensive thing to do and we'll see if that really happens. But I think overall, as the economy recovers out of COVID and we get back to more normal driving patterns and more normal demand and I think we'll get there obviously, I think that's all probably pretty good for supply for demand growth for ethanol, especially with higher blends. But don't let's not kid ourselves.
The ethanol industry has capacity and they can move very quickly with that capacity and hasn't shown a lot of discipline over the years, but maybe this time we will.
Speaker 6
Great. Thank you
Speaker 2
very much. Thank you.
Speaker 0
Thank you. Our next question comes from Jordan Levy with Choice Securities.
Speaker 7
Good morning, Todd and
Speaker 5
team. Todd, to
Speaker 7
touch on something you just hit on as well. As kind of Project 24 gets wrapped up and what that does to the carbon intensity of the plant and the fuel coming out of it. Is there potential there to target specific markets on the fuel ethanol side, whether it's looking to get those to California and realizing the uplift there or something along those lines? Or do the economics just make sense to just sell the way you guys normally do?
Speaker 2
What we've seen is the traditional ethanol industry made too much low CI for the California market and gave away a lot of that margin. I think as LCFS spreads potential spreads then we probably won't there'll be an opportunity to earn more of that margin back on low CI scores. Today, we're focused more on protein and protein development and let ethanol be what ethanol is and it will be a contributor, but it won't be the story. And so we're not going to spend a lot of money right upfront on deciding if we want to just be the lowest CI producer because that really hasn't paid off yet. Although there are several CO2 projects that are starting to take shape.
We've seen them in Texas. We've seen some up north. And I think that will help lower the CI scores a lot. But again, it's going to be about discipline and where does the margin go to. I think what we've seen is obviously in bio and renewable diesel, they keep a lot of that.
In ethanol, we haven't been able to, but because we just make too much. So overall, we're not going to put our bet around low CI as much as we are about putting all of our future into protein and innovation. Have a big ethanol is a very classic ESG industry that doesn't get any credit for it. We use less power, we use less gas, we use less water. And we do a horrible job of selling our ESG story to the world as an industry.
And we're trying to change that. And I think the industry needs to start to change that because we are really the lowest carbon fuel one of the lowest carbon fuels produced in the world today and get no credit for that because our story was hijacked as you've heard me say in the past. So we're going try and do a lot more around our ESG story and what we're doing at Green Plains is so significant. Even think about protein. Let's go back to protein and talk about ESG and what we're doing.
Remember, the more we replace our product into aquaculture and you think about land use, it takes a little over one pound of feed to make one pound of gain in aquaculture versus the cattle business we just sold is like five pounds six pounds of feed to make one pound of gain. And think about the land use reduction in making protein out of our high protein products that we can even discuss as part of our story. It's a pretty big part of the story. And I think that's part of the reason why we have such attractiveness from not only our customers, but potential investors and even financing around our lower ESG or our better ESG story. And I think you're going see more and more of that come out, especially out of Green Plains.
And we're excited to tell that part of the story. But I think it's a land use play around ESG with this high protein as much as it is. And I would put my investment into that before I just think low CI scores is the way to nirvana.
Speaker 7
Absolutely. Makes a lot of sense. And then just as my follow-up, on the optimal and the recent agreement as well on the aquaculture market, in terms of the high protein, how the plants roll out, is there a time where you get to that point of redundancy in volumes where you're at the scale you need? Or is that something that can be done as Wood River gets brought online and you don't need a ton of plants online to really target specific customers in that market?
Speaker 2
I mean, I'll give you an example. It really just depends on how many products that we're going into. But for example, one of the largest poultry companies really doesn't even notice you until you have 1,000 tons a day of something as an industry. And today, The U. S.
Ethanol industry or we don't across all of our plants and others that are building, we're getting closer to 1,000 tons a day. But that's just 800 to 1,000 tons a day, that's just one customer. And so I don't know that we'll ever get to a point in order to even need to get to a point where all of our plants have to be running. But I would tell you, the more we produce, the more we see inclusion rates. And we can't really even get into big time animal production systems with our product because we don't have the redundancies.
And at Green Plains, our first three or four or five plants could end up in pet and maybe into aqua before we even get into other markets. Although I will tell you, we are developing the other markets and would sell those markets as well. And I think we will do some of that, especially dairy. There's really a big dairy impact in terms of milk yields from our methionine levels and our amino acid levels that we're already seeing milk yields go higher and we can already replace high value products like a blood meal or something like that in dairy. And so we've run we worked on the Cornell studies.
This is truly what we think is traditional dairy feeds. It has soy pass in it because of the way that it's structured. This has actually performed better than soy pass in dairy trials as well. So we're very excited about it. I think that it's going to be even our 700,000 tons doesn't make a dent on the world protein demand or world protein supply, but it makes a dent on our company.
And even if the whole industry rolled this out, which I don't think they will because I think it takes billions and billions of dollars to do that, so it'll take a long time. Even if the whole industry rolled this out, we probably produced somewhere between 7,000,008 tons total as an industry in a 15,000,000 ton growing demand per year. So we can only produce as an industry half the total demand growth in protein per year. And I think that's why we're so excited about this. And again, it's just like if you think about a wet mill, there's one hundred and two hundred products and we're going to have five and six now.
And one of those products competes with some of the high protein that they do, but the demand is so big.
Speaker 7
Great color. Thanks so much, Doug.
Speaker 2
Thank you. Thank
Speaker 0
you. And our next question comes from Eric Stine with Kirk Hallum.
Speaker 4
Hi, everyone. You've covered a lot, so I'll just go with one. But you mentioned on USP and that at York you'd be upgrading to GNS. Just curious thoughts on doing that at Wood River and when you may if you do that, when that may come online?
Speaker 2
Yes. I think from the industrial alcohol business upgrading to G and S is necessary especially at York because the cost it just doesn't cost very much because it was already a beverage grade facility. And our quality of our product is so good even before we do anything that we know we'll get there very quick with some of the highest quality. And hopefully at that point, we're going to protect the relationships for sure that we have. The customers that have really helped us along as we develop this, they're going to have long term potential and we're going to really try and make sure that we maintain those relationships first.
But I think beyond that, I don't see us hiring a bunch of GNS salespeople. I think we'll work with other companies that do this. And we're talking to others about just basically using their distribution channels because I don't see us again putting a bunch of GNS salespeople out there. But I do believe that we'll participate in some of those end use markets that take this highest quality market highest quality alcohol whether drinking or pharmaceutical or even or beyond that. In terms of Wood River, we're going to go to the USP first.
We'll see how we do in the G and S markets. There's plenty of USP demand in consumer products today that we're seeing that or I'm sorry, USP demand that we're seeing in consumer products today. And we have a lot of these major CPG companies that have done business with us now that are waiting for the upgrade in Wood River as well. So I don't think we need to go all the way there because it's going to be costly to do that. If we see the value to do that, we will.
Again, the benefit for us was the fact that York was already a beverage grade facility at one point and makes such a high quality product already that our path to GNS is much faster and cheaper than it would be taking Wood River there.
Speaker 4
Got it. Very helpful. Thanks.
Speaker 2
All right. Thank you very much.
Speaker 0
Thank you. And sir, I'm not showing any further questions in the queue.
Speaker 2
All right, everybody. Thanks for coming on the call. I know we talked a lot, probably spent a little more on our future than we have in the past in terms of outlining the numbers. But I think it's important for everybody to see that. There's a lot of other information around Page 10 that we'd love to share with you.
We continue to make great progress on our sales programs and the interest and innovation. And again, a lot of transitory stuff going on as well, but we're on a path and we believe in the path. And I think we're going to accelerate as quickly as we can to transform and hopefully, you can read back through what we presented today. And any questions, please give us a call. We're And very excited about the future.
So thanks a lot for coming on the call today, and we'll talk to you next quarter.
Speaker 0
Thank you, ladies and gentlemen, for participating in today's conference. You may now disconnect. Have a wonderful day.