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PLEXUS CORP (PLXS)·Q2 2025 Earnings Summary

Executive Summary

  • Q2 FY25 delivered solid execution: revenue of $980.2M was in line, non‑GAAP operating margin reached 5.7% (top of guidance), and non‑GAAP EPS was $1.66, above guidance; free cash flow was $16.5M as cash‑cycle discipline held at 68 days .
  • Versus Street: revenue was essentially in line at $980.17M vs $980.07M consensus*, while non‑GAAP EPS beat by $0.12 ($1.66 vs $1.54*) as gross margin reached 10.0% and non‑operating expense/tax were favorable .
  • Q3 FY25 guidance implies continued strength: revenue $1.00–$1.04B, non‑GAAP operating margin 5.7–6.1%, non‑GAAP EPS $1.65–$1.80; CFO added granularity on gross margin (9.9–10.2%), S&A ($50–$51M), non‑op (~$4.5M), and tax (14–16%) .
  • Catalysts: management sees a potential “6‑handle” operating margin as early as Q3, strengthening healthcare demand, robust semi‑cap wins, and secular outsourcing; tariff costs are passed through, and footprint/capacity enable agile rerouting if needed .

What Went Well and What Went Wrong

  • What Went Well

    • Non‑GAAP EPS beat with margin quality: adj. operating margin 5.7% at guidance high end; EPS exceeded guidance on better gross margin, slightly lower non‑op expense, and a favorable tax rate .
    • Demand mix improved: healthcare/life sciences revenue rose 10% q/q; sequential A&D up 8%, offsetting commercial aero softness; semi‑cap remains robust within industrial .
    • New business momentum: 42 program wins ($205M annualized) including the largest ever sustaining‑services award; engineering wins best in 5+ years—leading indicators for future growth .
  • What Went Wrong

    • Industrial ex‑semi‑cap remains soft: test & measurement, heavy equipment, energy/electrification headwinds persisted despite some green shoots of inventory normalization .
    • Gross margin dipped 30 bps q/q to 10.0% due to seasonal cost headwinds, partly offset by service mix and operational efficiency; management expects slight improvement next quarter (9.9–10.2%) .
    • Tariff uncertainty remains a macro overhang; while costs are passed through, customers are in “wait‑and‑see” mode and only modest relocations have begun .

Financial Results

Summary P&L and Margins (GAAP and Non‑GAAP)

MetricQ2 FY24Q1 FY25Q2 FY25
Revenue ($USD Millions)$966.9 $976.1 $980.2
GAAP Diluted EPS ($)$0.58 $1.34 $1.41
Non‑GAAP Adjusted EPS ($)$1.19 $1.73 $1.66
Gross Margin (%)9.1% 10.3% 10.0%
Operating Margin (%)3.0% 4.8% 5.0%

Q2 FY25 vs S&P Global Consensus

MetricConsensus*ActualSurprise
Revenue ($USD Millions)$980.07*$980.17 +$0.10M / ~+0.0%
Non‑GAAP EPS ($)$1.54*$1.66 +$0.12

Values marked with * retrieved from S&P Global.

Market Sector Revenue ($USD Millions)

SectorQ2 FY24Q1 FY25Q2 FY25
Aerospace/Defense$170 $160 $172
Healthcare/Life Sciences$379 $374 $411
Industrial$418 $442 $397
Total$967 $976 $980

Geographic Segments ($USD Millions)

SegmentQ2 FY24Q1 FY25Q2 FY25
Americas$296 $274 $295
Asia‑Pacific$522 $607 $587
EMEA$152 $101 $103
Eliminations$(3) $(6) $(5)
Total$967 $976 $980

Working Capital and Cash‑Cycle KPIs

KPI (Days)Q2 FY24Q1 FY25Q2 FY25
Accounts Receivable Days61 56 57
Contract Asset Days12 12 12
Inventory Days158 134 132
Accounts Payable Days(65) (69) (70)
Advanced Payments Days(75) (65) (63)
Annualized Cash Cycle91 68 68

Other KPIs: ROIC 13.7% in Q2 FY25 (economic return 4.8%); free cash flow $16.5M in Q2 (CFO $36.7M, capex $20.2M); repurchases $12.2M in Q2 .

Guidance Changes

MetricPeriodPrevious GuidanceCurrent GuidanceChange
RevenueQ3 FY25N/A$1.00B–$1.04B N/A
GAAP Diluted EPSQ3 FY25N/A$1.40–$1.55 N/A
Non‑GAAP EPSQ3 FY25N/A$1.65–$1.80 (ex‑SBC) N/A
Non‑GAAP Operating MarginQ3 FY25N/A5.7%–6.1% N/A
Gross MarginQ3 FY25N/A9.9%–10.2% N/A
S&A ExpenseQ3 FY25N/A$50–$51M N/A
Non‑Operating ExpenseQ3 FY25N/A~$(4.5)M N/A
Effective Tax RateQ3 FY25N/A14%–16% N/A
Diluted SharesQ3 FY25N/A~27.6M N/A
Cash CycleQ3 FY25N/A66–70 days N/A
Free Cash FlowQ3 FY25N/ABreakeven to slight generation N/A
FY25 Capital SpendingFY25“Higher previously” (not specified) $110–$130M Lowered
FY25 Free Cash FlowFY25Up to $100M Up to $100M Maintained

Earnings Call Themes & Trends

TopicQ4 FY24 (prior‑2)Q1 FY25 (prior‑1)Q2 FY25 (current)Trend
Operating margin trajectoryNon‑GAAP OM 6.2%; guided Q1 at 5.7–6.1% Delivered 6.0% non‑GAAP OM High‑end guide implies potential “6‑handle” as early as Q3 on efficiency and services mix Improving
Cash cycle / FCFCash cycle 64d; record FCF $194M; FY25 FCF $50–$100M outlook Cash cycle 68d; FY25 FCF “up to $100M” Cash cycle 68d; FY25 FCF up to $100M reiterated Stable/strong
Healthcare demandHLSc $415M in Q4 HLSc $374M; strong wins HLSc +10% q/q; sequential growth expected Improving
Industrial/semi‑capSemi‑cap robust; industrial $452M in Q4 Industrial $442M Semi‑cap strong; industrial ex‑semi‑cap soft Mixed
Tariffs/footprintCosts passed through; limited relocations yet; in‑region capacity and compliance investments Manageable risk
Technology/AI/automationInternal AI usage; warehouse automation driving capacity and efficiency Building

Management Commentary

  • “Non‑GAAP operating margin of 5.7% met the high‑end of our guidance range. Our operational efficiency efforts and stronger performance from our engineering solutions and sustaining services helped to offset a portion of the typical seasonal cost headwinds.” — CEO, prepared remarks .
  • “We delivered $36.7 million in cash from operations and spent $20.2 million on capital expenditures, generating free cash flow of $16.5 million… Cash cycle… was 68 days… a 25% improvement from one year ago.” — CFO .
  • “We are guiding fiscal third quarter revenue of $1.00 to $1.04 billion, non‑GAAP operating margin of 5.7% to 6.1% and non‑GAAP EPS of $1.65 to $1.80.” — CEO .
  • “We continue to anticipate achieving meaningful EPS growth in fiscal 2025… with revenue growth in each of our market sectors, robust operating margin performance and ongoing free cash flow deployment.” — CEO .

Q&A Highlights

  • Tariffs: Costs are passed through to customers; customers are largely “wait‑and‑see”; modest relocations underway; footprint enables in‑region moves if needed .
  • Margin outlook: Management sees potential for a “6‑handle” operating margin in Q3, earlier than previously assumed, driven by efficiency and higher‑margin services mix .
  • Semi‑cap breadth: Strength is broad‑based across front‑end/back‑end and technologies; share gains and program ramps underpin growth .
  • Penang ramp: Minimal gross‑margin headwind; Malaysia typically reaches profitability in 3–4 quarters and corporate averages thereafter .
  • Cash cycle target: Mid‑to‑low 60s over time; each day of improvement frees up ~$10M of cash flow .

Estimates Context

  • Q2 FY25: Revenue essentially in line ($980.17M actual vs $980.07M consensus*) and non‑GAAP EPS beat ($1.66 vs $1.54*), reflecting gross‑margin quality and lower‑than‑anticipated non‑op expense/tax .
  • Track record: Q4 FY24 beat on both revenue and EPS ($1.051B actual vs $1.009B est*; $1.85 vs $1.55*), and Q1 FY25 EPS beat ($1.73 vs $1.592*), supporting credibility of margin improvement narrative .

Values marked with * retrieved from S&P Global.

Key Takeaways for Investors

  • Margin story accelerating: operational efficiency and service mix support a path to ≥6% non‑GAAP operating margin in 2H FY25; Q3 guide already brackets this outcome .
  • Demand mix improving: healthcare strengthening sequentially; A&D growing mid‑single digits; semi‑cap robust with share gains—tempered by softness in industrial ex‑semi‑cap .
  • Cash discipline durable: cash cycle steady at 68 days with continued inventory reductions; FY25 FCF up to $100M reiterated; buyback authorization capacity remains .
  • Tariff risk manageable: costs passed through; ample regional capacity and compliance infrastructure enable agile rerouting if needed .
  • Guidance constructive: Q3 revenue $1.00–$1.04B and EPS $1.65–$1.80 (non‑GAAP) with gross margin 9.9–10.2% and cash cycle 66–70 days; FY25 capex trimmed to $110–$130M .
  • Beat quality: Q2 non‑GAAP EPS beat came from margin, FX/interest, and tax favorability, not just revenue; sustainability of gross‑margin improvement is the stock’s key debate point .
  • Medium‑term: secular outsourcing in A&D/industrial and engineering‑led wins pipeline (largest ever sustaining‑services win; best engineering wins in 5+ years) support revenue visibility into FY26 .

Notes on non‑GAAP: Q2 FY25 non‑GAAP metrics exclude ~$0.25 net of tax stock‑based compensation (≈70 bps to operating margin) per company definitions .